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Industry:
Food & Beverages - Bakeries
EMG CASE-STUDIES
[ Leading Bakery ]
USA Northeast Region
The Challenge:
  • Eliminate High WW Hauling Costs.
  • Small System Footprint.
  • Low Capital Investment Cost, with Short Payback Period.
EMG was retained by a leading bakery to address the following challenges for the Facility:
  • Design, fabricate, install, and start-up a resilient wastewater treatment system to handle high-strength process wastewater.
  • Eliminate the need for costly, environmentally burdensome, and logistically difficult shipping of wastewater from the plant.
  • Install the system with a total footprint of under 2,000 ft2.
  • Install system with low capital investment cost, low O&M costs, high reliability, short payback period, & process scalability.
EMG's Solution:
Highly Automated PurEffluent™ System. SCADA System Remote Access, Monitoring & Control. Biogas Collection.
EMG installed its proprietary, advanced PurEffluentTM treatment technology which included:
  • Solids screening and wastewater equalization tanks.
  • Highly automated PurEffluent™ system.
  • A biogas collection, metering, and flare system.
  • A polishing unit for further BOD5 and TSS reduction.
  • A Supervisory Control & Data Acquisition (SCADA) unit with remote access to monitor & control the treatment system.

Project Highlights

  • The PurEffluent™ Technology Advantage

    Leading Bakery - USA NE Region

    Food & Beverages Industries - Bakeries
  • Ensured Regulatory Compliance
    Reduced wastewater organic concentration (BOD5) by 99% on average
  • Future Expansion
    Allowed the plant to increase production
  • Environmental Sustainability
    Generated biogas as an onsite renewable energy source
  • Overall Reduction of Running Costs
    Eliminated the cost for wastewater hauling
  • Enhanced Local Community Standing
    Enhanced the Client's standing within the local community
    As an environmentally sustainable responsible business
The Results:

  • Regulatory Compliance,
  • Enhanced the Company's Standing within the Local Community,
  • Production of Clean Renewable Energy,
  • Future Expansion.
Some of the benefits of this project for the client include:
  • Reducing wastewater organic concentration (BOD5) by 99% on average.
  • Eliminating the cost for wastewater hauling.
  • Allowing wastewater to be discharged to the local sewer system while maintaining regulatory compliance.
  • Maintaining low labor and O&M costs for the treatment system.
  • Allowing the plant to increase production without the increased burden from of wastewater generation.
  • Generating biogas as an onsite renewable energy source.
  • Enhancing the standing within the local community as an environmentally sustainable responsible business.
EMG's Advanced PurEffluent™ Technology Solution
Enhanced The Client's Standing Within the Local Community as An Environmentally Sustainable Business, At the Same Time as Reducing Costs, and Generating Biogas for Electricity Production
Learn about EMG’s PurEffluent Wastewater Treatment Technology
This project serves as a great example
of the benefits EMG’s PurEffluent™ Technology offers the food and beverage industry through its energy efficient design, reliable wastewater treatment process, generation of a renewable source of energy, and promotion of sustainable manufacturing
Contact EMG to learn how we can provide tailored solutions for your industry
See more of EMG’s projects
EMG'S CASE STUDIES
Contact Information
  • EMG International, LLC
  • Physical Address: 101 N. Providence Road, Wallingford, PA 19086
  • Phone: 484-840-0800
  • Fax: 484-840-1996
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Successful & Proven Results
At EMG International, we take commitment seriously. We lead with an engineering mindset, we deliver on our promises, and we let our reputation speak for itself. Check out our case studies for more information.
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