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  • A Leader in Anaerobic Wastewater Treatment

  • Bringing Sustainability & Affordability to

    Wastewater Treatment

  • Turn Your Wastewater Stream into an Income

    Stream

  • Significant Income Stream from Energy

    Generation

  • Technology Solutions that Reduce

    Environmental Impact

  • Experience, Technology, Innovation, &

    Creativity

  • High Wastewater Treatment Efficiency &

    Small Overall Footprint

Industry:
Dairy & Poultry
EMG CASE-STUDIES
[ Large Sentinel Farm ]
USA Northeast Region
The Challenge:
  • Improve Economic Viability of the Farm.
  • Reduction of Energy Usage.
  • Reduction of Manure Disposal Costs.
  • Selling Electricity to the Power Grid.
  • Improve the Farm’s Environmental and Community Profile.
  • Reduce Odor Emissions.
EMG was engaged by the Client to construct and operate a high-rate Anaerobic Fluidized-Bed Digester (AFBD) System for manure conversion, Odor Reduction, biogas & electricity generation.
The farm generates several thousand gallons of manure daily, resulting in a very high daily organic loading to the digester of chemical oxygen demand (COD), and high running energy costs.
The primary goals of this project were:
  • Improve the economic viability of the farm by reducing energy usage and manure disposal costs, and by selling excess electricity to the power grid.
  • Improve the farm’s environmental stewardship and community relations by reducing odor emission.
  • Facilitate farm growth without increasing the environmental and social liabilities created by additional manure generation.
EMG's Solution:
PurEffluent® with BOD5 & TSS removal, Biogas collection, SCADA remote control
EMG's solution included the following:
  • A detailed assessment of the farm’s operations, manure collection and storage practices on site.
  • The completion of laboratory studies and a pilot-scale treatability study at EMG’s laboratory facilities to obtain design parameters for the full-scale digester system.
  • Obtaining all required state and local permits for system construction and operation.
  • The fabrication & installation of the full-scale digester system.
  • Dual high-rate digester units (later expanded to add third digester) for removal of organic materials and biogas generation.
  • A biogas capture and electricity generation system.

Project Highlights

  • The PurEffluent® Technology Advantage

    Large Sentinel Farm - USA Northeast Region

    Dairy & Poultry
  • Expansion of Wastewater Treatment Systems
    Dual high-rate digester units
    later expanded to add third digester
  • Full System Support
    Start-up, long-term operation, & monitoring of the wastewater treatment system
  • Full System Permitting
    State & local permits obtained for system construction & operation
  • Renewable Energy & Sustainable Solutions
    The production of biogas for onsite electricity generation & waste heat recovery
  • State-of-the-Art Laboratory Testing
    Laboratory & pilot-scale treatability studies conducted at
    EMG’s specialized laboratory
  • Remote System Monitoring & Control
    Supervisory Control & Data Acquisition (SCADA) unit
    for remote system monitoring & control
The Results:

  • Enhanced Company Standing in The Local Community.
  • Production of Clean Renewable Energy.
The results and benefits of this project for the Farm include:
  • Elimination of odor emission from the farm.
  • Extensive generation of biogas for the generator unit.
  • Reduction of operating costs by generating electricity onsite.
  • Elimination of costs related to purchasing of bedding.
  • Providing a new source of revenue from excess bedding sales.
  • Enhancement of the Farm’s standing within the local community as an environmentally responsible business that is committed to sustainability and clean renewable energy production.
Laboratory & Pilot-Scale Treatability Studies
were conducted at EMG’s specialised laboratories to obtain design parameters for the full-scale digester system.
EMG's Treatability Studies and Laboratory & Testing Services
The produced Biogas
was used to generate electricity to reduce the farm’s running energy costs.
EMG's Sustainability & Renewable Energy-Generation Options
This project serves as a great example
of the impact of EMG’s PurEffluent® Technology can have within the Food & Beverages Industry, through its environmentally friendly, and energy-efficient design for Wastewater Treatment, and the generation of a clean and renewable source of energy
Contact EMG to learn how we can provide tailored solutions for your industry
See more of EMG’s projects
EMG'S CASE STUDIES
Contact Information
  • EMG International, LLC
  • Physical Address: 314 Middletown Rd, Media, PA 19063
  • Phone: 484-840-0800
  • Fax: 484-840-1996
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Successful & Proven Results
At EMG International, we take commitment seriously. We lead with an engineering mindset, we deliver on our promises, and we let our reputation speak for itself. Check out our case studies for more information.
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